WHO WE ARE?
World Class Illumination Inc. (WCI) is a sister company to WCE (World Class Electronics Inc.) which has been providing electronics manufacturing services for over 30 years. WCI specializes in design and manufacturing LED Boards and modules. WCI has developed a diverse portfolio of standard LED modules and we proudly serve many OEMs with custom LED solutions to their specific needs. Our company is equipped with fully automated state of the art SMT machinery that can produce up to 300,000 components per hour and 5FT in length of PCB.
Upon request, our engineering team can help you with the design and layout of your LED modules in just a few days. Once you approve the layout, we can get you samples in 2 – 3 weeks.
While we step into production phase after providing samples to obtain your approval, our lead-time to ship you any release orders would be 1-2 DAYS. Over 90% of our orders ships within 1-2 days. This is something we have been doing for a long time and our LED lighting clients love it. We communicate and we stock some raw material including PCBs, LEDs, connectors and etc. with no obligations to be used right away. We allow our clients to push back commitments up to 6 months. This is basically on the high runner boards that you have monthly usage. We prepare our operations for any unexpected ramp up in orders. This way, we always have you covered worry free.
In addition to the availability of the ICT testing, as a standard procedure, we provide 100% functional testing. This is a key test for most of our LED lighting products.
This is the most powerful tool for printed circuit board test. ICT is a very comprehensive form of printed circuit board test, ensuring that the circuit has been manufactured correctly and has a very high chance of performing to its specification.
WCI produces top quality IPC standard products and we always look for ways to improve. For example, in 2020 we purchased an AOI machine to provide 100% ICT (i.e. In-Circuit-Testing) on all LED boards. This is a very high-end method of testing, much better than just a functional testing. This service is available upon request and may not be necessary for all products.
This is special certification for military grade manufacturing and PCB assembly services.
We have an in-house sphere with all other necessary equipment to test LED modules for perfomrmance and photometrics, to help our clients with certification requirments.
Our inventory programs are designed to help you run lien with Min/Max or kanban systems while we are in production for high volume products. Our rolling monthly inventiry program in another way if you know what is coming down the sales pipeline. The first month is build orders and the second one is basically preparation for material and the 3rd and 4th are for planning purposes. These numbers can change and we are flexible in changes in order quantities or change in CCT/CRI mixtures. We can always have a minimum quantity of boards to support your operations at all times. Your purchasing team would be determining these numbers. In fact, this allows us to provide you lower cost per unit as it would allow us to lower our operation cost.
Our operations is designed in a way that we can get things done rather quickly from our management to our production to ship you the orders with in 1 – 2 days. You will have access to our dedicated lines 24/7 for any after hours urgent communications.
WCI’s team has extensive knowledge and expertise in LED lighting industry and the technologies around it for over 17 years. We have designed over 2,000 different LED modules in the past two decades.
We are equipped with a state-of-the-art X-Ray machine to inspect the solder joints to some LEDs that require this process. This process is mainly to check the solder joints according to standards.
INDUSTRIES WE SERVE
CUSTOM LED BIN ASSEMBLY
Finally, we work with all LED chip manufacturers and we have great relationships with them. In many cases, we purchase direct from the manufacturer due to our purchase volume. We stock millions of LEDs in varieties of brands (i.e. Nichia, Cree, Samsung, Osram, Seoul Semi), different LED packages (mid-power, high power) and in multiple CCT and CRIs. With that said, we provide custom binning assemblies for our clients that specify certain LED brand with specific forward voltage, Flux or brightness bin with a special McAdam requirement.